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Cryo Gas Handling

Liquefied gases or cryogenic gas have the potential for creating dangerous working environments. It is important that those who use, handle or transport cryogenic gases should also know their potential hazards. It is necessary for all users to know the properties of the gas in the cylinders or containers and adhere to related safety regulations. The most commonly used industrial gases that are stored in their liquid state at their cryogenic temperature and popularly known as cryogenic gases include argon, neon, helium, oxygen, hydrogen and nitrogen. Each of these gases has their specific hazards and so proper care must be taken to handle them. Because of extremely low temperatures and high rates of conversion into gas for all cryogenic liquids, they lead to hazards like explosion, extreme cold, fire, asphyxiation etc., and hence adequate precautions and safety measures must be taken.

How to prevent hazards?
Ventilation
It is advisable not to uses large quantities of cryogens without proper ventilation. In cases where liquid helium spill, it is safe to evacuate the area immediately or prevent others from entering by "Do not enter" signs. Wait for the dispersed gas to be replenished by the ventilation system before re-entering the room.

Handling
Always handle cryogenic gases carefully. The extremely low temperature of these gases lead to severe burns, severe freezing of tissues. Exposure to these gases severely affect skin of hands and face. Avoid or stay away from boiling and splashing of cold liquids or when cold vapors are released. These occurs when inserting objects into the liquid or when charging a warm container. So better to perform these operations at a slow speed to avoid splashing. Besides this, you should not allow any unprotected part of your skin to come in contact with the uninsulated pipes and cylinders containing cryogenic liquids.

Safety Equipment
Whoever handles, transport, store or uses cryogenic gases must be properly protected so that eyes, skin do not come in contact with the gas. The recommended PPE includes: Depending on the application, safety and special clothing suitable for that application is advisable. In emergency case, safe contained breathing apparatus (SEBA) is advisable.

Inert gas precautions
When handling cryogenic inert gases, the potential of asphyxiation must be known. Whenever cryogenic liquids are handled in enclosed areas, oxygen monitors are advisable. Never allow any person to work in an atmosphere consisting less than 19.5% oxygen without supplied air.

Oxygen precautions
In the areas where liquid oxygen is stored or handled, it is advisable not to permit smoking or open flames. Never allow liquid oxygen to come in contact with any flammable substances. Some of the materials that react explosively when they come in contact with liquid oxygen are grease, oil, tar, kerosene, asphalt or dirt consisting oil or grease. Do not walk on areas when there is spilled oxygen on asphalt or flammable substance. Any clothing soaked or exposed to liquid oxygen must be immediately removed and properly aired.
Hydrogen precautions

Just like liquid oxygen, in the areas of storing liquid hydrogen, smoking or open flames should not be allowed. Liquid hydrogen should not be transferred from one container to another because if it comes in contact with oxygen, the oxygen will condense in the liquid hydrogen resulting into a severe explosion. Liquid hydrogen can solidify air, thereby blocking relief vents in the cylinder causing ruptures. Glass cylinders are allowed for liquid hydrogen. Never allow any spilling of hydrogen it can create a flammable cloud.

A quick recap
To avoid unnecessary hazards while handling or storing cryogenic liquids, some handy tips are give below:
  • Always wear personal protective equipment while handling cryogenic gases.

  • Only trained and qualified personal should be allowed to handle, transport or storing cryogenic gases.

  • Proper storage is essential for such gases.

  • Cylinders should not be dragged or carried.

  • Containers should not be used for other purposes except for storing the specified gas.

  • Magnets should not be used for lifting cylinders.

  • Observe containers for loss of insulated vacuum.

  • All cryogenic storage equipment must have proper pressure relief vent system so as to avoid explosion or over pressurization etc.

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